Ika Bioreactors HABITAT ferment cct

IKA Bioreactors HABITAT Ferment CCT

The IKA Bioreactors HABITAT Ferment CCT Control Tower Package offers a compact and fully integrated solution for advanced fermentation processes. This control tower package is engineered to enable precise monitoring, regulation, and automation of bioprocesses, ensuring high reliability and ease of use for research and industrial applications. It features broad connectivity options for gas and liquid supply, sensor integration, and temperature control—managed through an intuitive 10.4-inch tablet interface. Optional sensors for CO₂, conductivity, and turbidity can also be added for enhanced control.

Ideal for both microbial and mammalian cell culture, this system supports multiple fermentation modes including batch, fed-batch, and perfusion. With real-time data visualization, innovative mixing, and compliance-ready software, HABITAT ferment CCT is a complete solution for bioprocess professionals.

Features

1. Compact and Space-Efficient: Dimensions of 223 x 402 x 450 mm (L x W x H) make it ideal for limited lab space.

2. Advanced Sensor Technology: Provides enhanced process insight and precise bioprocess control.

3. User-Friendly Interface: A large 10.4-inch touchscreen tablet ensures simple and clear operation.

4. Integrated Pumps: Includes 4 fast-load Watson Marlow pumps with adjustable speed and direction for flexible fluid management.

5. Versatile Connectivity: Supports USB, PC, RS232, OPC-UA, Ethernet, external signal input, and disposable units.

6. LED Status Display: Real-time error indications and operational status with LED indicators.

Application

1. Precision Fermentation: Suitable for microbial and mammalian cell culture with high process accuracy.

2. Biopharmaceutical Development: Enables production of vaccines, antibodies, and enzymes.

3. Food & Beverage Industry: Supports optimized fermentation for yogurt, beer, probiotics, and more.

4. R&D and Academia: Ideal for laboratory research in bioengineering and life sciences.

5. Customizable Bioprocessing: Allows modular sensor and connectivity expansion for unique fermentation needs.

6. Regulated Environments: Optional FDA CFR Part 11-compliant data handling for GMP and QA/QC operations.

Specification

1. Dimensions: 223 x 402 x 450 mm

2. Display: 10.4-inch touchscreen tablet for operation and monitoring

3. Gas Supply: Built-in mass flow controllers for N2, O2, Air, and CO2, adjustable from 0.01–20 L/min

4. Pump System: 4 integrated Watson Marlow pumps for fluid management

5. Included Sensors: pH, Dissolved Oxygen (DO), Temperature, Level, Foam

6. Optional Sensors: CO₂, Conductivity, Turbidity, Viable Cell Mass, Redox, Off-Gas Analysis

Gas & Liquid Management

• Gas Supply: Four internal MFCs enable individual control for optimal gas exchange.

• Liquid Handling: Integrated peristaltic pumps support automated addition and removal of media, antifoam, acids, and bases.

Monitoring & Process Control

• Software: User-intuitive software allows real-time process control, calibration management, and documentation.

• Operational Modes: Batch, fed-batch, and continuous/perfusion processes supported.

• Innovative Mixing: Chaotic Mixing ensures homogeneity and effective nutrient distribution.

Temperature Control

• Heating Jacket System: Ensures precise and constant temperature control tailored to each bioreactor vessel size (included with vessel package).

Conclusion

The IKA HABITAT Ferment CCT is a highly capable and modular control solution tailored for precision fermentation. Its blend of compact design, advanced sensor integration, and user-centric interface makes it ideal for both research and industrial bioprocessing applications. With flexible configuration and FDA-ready software, it stands out as a versatile, efficient, and scalable tool for any fermentation lab or production environment.